PACK MULE BURDEN CARRIER
HEAVY DUTY CALLS.
BURDEN CARRIERS from
PACK MULE are built for the long haul, with the power to get the job done.
PACK MULE's NXG Burden Carriers can handle the heaviest loads for industrial facilities such as manufacturing plants, warehouses and distribution centers. Regularly used for order picking, towing and as maintenance vehicles, Pack Mule offers sit down and stand up models with towing capacities ranging from 2,000 to 8,000 lbs. If you're looking for a superior solution to increase productivity in any warehouse or facility you've come to the right place.

- Largest Available Deck Space in the Industry
- Tightest Turning Radius in the Industry
- Industry Leading Batteries: 245 Amp/Hour
- Industry Leading Warranty: 3 Year, No Hour Limit
- Best Value Across All Competitive Brands
The PACK MULE 3 Year Warranty
Having the best warranty means having confidence to get the job done. Because of our successful track record, more reliable components and our superior build quality and design, Pack Mule confidently stands behind our products with a warranty that proves it.
Assurance of Dependability
A vehicle or towable cart that is out of service can cause a ripple effect of production loss and increased expense throughout an entire facility. We recognize the importance of keeping your vehicles and towable carts running at peak performance. That's why we build them the way we do.
The Fine Print
Since 2012 Pack Mule has backed it's electric utility vehicles and towable carts with the only three-year warranty in the industry, but there's so much more to a warranty than just years of coverage. In the chart below you'll find a few key differences between Pack Mule's it's and competitors' warrantees that you won't find out until you read the fine print. The differences may surprise you!
Warranty Comparison | Pack Mule | Motrec | Cushman | Taylor-Dunn | Columbia |
---|---|---|---|---|---|
Warranty Length | 3 Years | 2 Years | 2 Years | 2 Years | 1 Year* |
Hour Limit | None | None | None | 2,000 | 2,000 |
Total HoursUnder Warranty | Unlimited | 17,520 | 17,520 | 2,000 | 2,000 |
Shipping Costs | Fully covered by Pack Mule | Information Not Available | Customer is responsible for shipping costs | Customer is responsible for shipping costs | Customer is responsible for shipping costs |
*For an added cost, Columbia offers warranty extensions to two-year/3,000 hour limit or three-year/3,500 hour limit.
Not only does Pack Mule cover almost 10,000 hours more of potential use, it pays full shipping for parts and repairs, which can potentially save you hundreds or even thousands of dollars.
See for Yourself
DOWNLOAD the PACK MULE 3 year WARRANTY
As always, we welcome manufacturers to contact us directly with updated and/or corrected data.
8 REASONSAC is Superior to DC
Pack Mule uses a 3-phase AC induction motor that provides up to 40% greater efficiency than its DC counterparts. It creates significantly more torque, faster acceleration, and—since it has no mechanical connections and is sealed, protecting it from dust and debris—it’s maintenance free. These are the same reasons that Tesla and all other major auto makers producing electric vehicles are using AC motors.
For years, AC power has been an expensive, added-cost option on electric utility vehicles. By focusing on AC power we've succeeded in eliminating the upgrade cost and have created our most powerful, safest and most reliable vehicle to date.
Here are a few more reasons why Pack Mule’s new NXG Series of AC vehicles is better, some directly and others indirectly attributable to the use of AC.

Pack Mule made AC power standard on all its vehicles to improve performance, lengthen component life, reduce maintenance, and increase safety.
While the AC motor itself enhances run time by 20% to 40%, the Pack Mule’s AC system enables enhanced regenerative braking, programmability and control of operation that boost the Pack Mule NXG advantage further to up to around 100% more run time. This provides everyday benefits, such as fewer interruptions in operations to charge the vehicle. And, since all batteries have a limited number of charge cycles, fewer charges per day means longer battery life. Since Pack Mule vehicles generally last well beyond 10 years, the savings in battery replacement costs alone could be in the range of $1,600-$3,200 over the life of each vehicle.
Because AC motors can be controlled more effectively by on-board computers, they can ensure smoother stops and changes of direction. This makes the vehicle safer for both the operator and the cargo.
Pack Mule’s decision to offer state-of-theart AC power on its entire line of new NXG vehicles at no extra charge is indeed revolutionary. When combined with Pack Mule’s other market leading features, there is no reason a serious user should ever choose an electric industrial vehicle other than the Pack Mule NXG:
- 245 amp hour batteries (vs. industry standard of 185-210 amp hour batteries)
- Load range C tires (vs. industry standard load range B tires) which are safer and allow for much higher psi inflation, reducing roll friction and increasing runtime.
- Sealed transaxle, wheels, and motor requiring no maintenance.
- Industry leading 3-year warranty with no hours of use limit (vs. industry standard 2 year warranty).
Model | Deck Width | Deck Length | Turning Radius | Why Choose This Model? |
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![]() BC-520 NXG Specifications PDF | 35.5" | 18" Front 30" Rear | 74.5" | EXTRA LENGTH INCREASES DECK SPACE BY 25%. The BC-520 is 7″ wider and offers 336 sq. inches more deck space than the BC-500, but with the same tight turning radius, substantial deck weight capacity (1,000 lbs.) and towing capacity (2,000 lbs.). |
![]() BC-620 NXG Specifications PDF | 35.5" | 18" Front 48" Rear | 92" | EXTRA LENGTH CREATES LARGEST DECK SPACE FOR OPERATOR SEATED TUGGER! The BC-620′s extra length provides great deck space (2,343 sq. in.) but also requires a little extra turning radius. |
Model | Deck Width | Deck Length | Turning Radius | Why Choose This Model? |
---|---|---|---|---|
![]() | 35.5" | 18" Front 53" Rear | 80" | LARGEST DECK SPACE & CAPACITY WITH 2,000 LB. TOWING. The BC-625 combines the largest deck space (a whopping 2,520.5 sq. in.) and towing capacity (2,000 lbs.). |
Model | Deck Width | Deck Length | Turning Radius | Why Choose This Model? |
---|---|---|---|---|
![]() | 37.5" | 18" Front 25" Rear | 79" | TIGHTEST TURNING RADIUS FOR A SIT DOWN TUG! The PMT-4500 is the choice for making milk runs in lean manufacturing plants where space is tight and maneuverability is important. (1,000 lb. deck capacity) |
![]() | 35.5" | 18" Front 30" Rear | 74.5" | ADDED DECK SPACE & CAPACITY WITH 5,000 LB. TOWING. The BCT-5200 delivers great deck space (1,704 sq. in.) and capacity (1,200 lbs.) as well as 5,000 lbs. of towing capacity. |
![]() | 35.5" | 18" Front 48" Rear | 91" | EXTRA DECK SPACE! The BCT-6200 (with either bucket or bench seat) provides great deck space (2,343, sq. in.) and capacity (1,200 lbs.) as well as 5,000 lbs. of towing capacity. |
Model | Deck Width | Deck Length | Turning Radius | Why Choose This Model? |
---|---|---|---|---|
![]() | 35.5" | 18" Front 53" Rear | 80" | LARGEST DECK SPACE & CAPACITY WITH 5,000 LB. TOWING. The BCT-6250 combines the largest deck space (a whopping 2,520.5 sq. in.) and capacity (1,200 lbs.) as well as 5,000 lbs. of towing capacity. |
Model | Deck Width | Deck Length | Turning Radius | Why Choose This Model? |
---|---|---|---|---|
![]() BCG-6200 NXG Specifications PDF | 35.5" | 21.3" Front 25" Rear | 80" | HEAVY DUTY TOWING – INDUSTRIAL BATTERY FOR RAPID AND OPPORTUNITY CHARGING! The BCG-6200 was designed for loads up to 1,200 lbs. with industrial battery capability, allowing it to be charged during brakes and keep running through all three shifts. It's greatest strength lies in its 8,000 lb. tow capacity. |
![]() BCT-9000 NXG Specifications PDF | 44" | 76" | 156" | LARGEST CARGO DECK! The BCT-9000 provides our largest deck space and capacity as well as 5,000 lbs. of towing capacity. |
TRY PACK MULE IN YOUR FACILITY. NO COMMITMENT REQUIRED.
We’ve been helping manufacturers and distributors move materials horizontally for more than 60 years, and we’ve learned what customers need to get the job done. That’s the reason we build PACK MULE to a higher standard—and that’s why we encourage you to test them in your facility, doing your work.